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Vol 8 Issue 2
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Siemens:

Automation
Measurement

 

 


From plant floor to World Wide Web

Criterion, developed by Siemens, is an example of the benefits of integrated use of communications in management and production applications globally via the World Wide Web

Criterion is the name given to a new family of industrial electronic measurement and process control systems developed by Siemens Measurement Systems and now being applied across a very diverse spread of manufacturing industries. It has a very high take-up in the automotive field, where this technology has great advantages in a large scale manufacturing environment and in applications associated with the automated, online, part measuring machines.

The design concept is based upon a high level of connectivity, which gives it the ability to interface with or 'talk to' virtually any system currently in use. The Siemens MSB team directed a great deal of their development effort into two aspects of the Criterion family systems design: firstly to create a series of units which, in true family form, can be identified with each other in appearance, function, software application and operation whilst allowing them to be applied at all levels of measurement and control from simple off-line measuring stations to full automatic process and feedback control; secondly, to give the stations, at all levels, the ability to talk to and network with other in-house systems, whether management data providers or process associated control systems and to enable the software to be interrogated, via the World Wide Web, to facilitate remote error correction or reprogramming.

At the base level, the unit enabling operators off line to measure and check dimensional viability of part production, the communications system, is hard wired. Binary coded decimal links can be extended up to the use of Fieldbus technology or serial interfacing using, for example, RS232 or RS485. Profibus, DeviceNet and Modbus are communication links into machine tools and industrial processes using such support as Dynamic Data Exchange (DOE), Ethernet and OPC (Object Linked Environment for Process Control). Criterion addresses all of these modes of communication which, in turn, enables older generation machine tools, current front end technology generation products and complex feedback processes to be addressed and measuring solutions to be established.

Data analysis terminals and computer systems are expected to communicate not only with the measurement hardware but up to higher levels within the systems network. Local area networks (LANs) are commonplace in the business management environment but control systems are only just achieving the same degree of connectivity. Criterion has been designed to handle this with direct connections to LANs for data transfer, data collection, analysis, configuration down loading and data warehousing.

Operating system

The operating system used by Criterion is Windows NT and the software packages employed have been designed specifically for use with NT and not upgraded from DOS-based systems, which cannot take full advantage of the facilities and tools open to the business orientated Windows NT. This enables Criterion to take data into its database and then share this with third party Windows designed applications such as Excel or Q-Das, thus extending the reporting possibilities.

Criterion can work with techniques such as MRP, ERP, MES and can communicate with software such as SAP. The database structure is ODBC (Open Data Base Connectivity) and SQL (Structured Query Language) compliant. This provides for transfer of quality and measured data. The World Wide Web is an extension of any modern computer based technology, allowing links into areas of information and technology not easily available from manufacturing terminals in the past. These can, of course, be locked out at the factory floor where not required. Intuitive and process specific help screens and video based instructions are all available as means of communicating at a human level.

Remote fault diagnostics through the effective use of communication links is an advantage only possible using the latest technology. With LAN and/or telephone connection Criterion can remotely access a measuring system in a process, on a customer's site, or anywhere in the world - an ability vital to a global operations franchise. From here the system can be exercised and diagnostics run to resolve system issues that may be affecting the process and productivity.

  • Siemens Automation & Drives
    g104@industrialnetworking.co.uk

Circuit breaker enables operator control and monitoring via the internet

Siemens automation and drives has announced a range of open circuit breakers. The Sentron WL range, available both in three and four-pole versions, allows all of the parameterisation, plant operating and monitoring tasks to be handled locally or via Profibus-DP, Ethernet/Internet. The modular design of its tripping devices and communication components, means Sentron WL can be easily adjusted to varying power distribution concepts.

Sentron WL, which is available in three sizes, from 250 to 6300A, can be connected in different ways and protects against short-circuit currents of up to 150,000A. A module for calculating rated current, enables quick and easy modification, which means the circuit breaker can be effectively adapted to the plant conditions. The electronic overcurrent release, which is at the very heart of Sentron WL, provides a variety of protection, signalling and measuring functions, from simple protection against overloading and short-circuiting to the complex function of remotely setting the parameters.

All intelligent components are linked by Cubiclebus, the internal system bus. External auxiliary modules can add digital inputs and outputs as well as analogue outputs to expand the circuit breaker.

The Siemens circuit breaker can communicate its current status through Profibus-DP and/or Ethernet, as well as Intranet and Internet. The control, diagnosis and testing of the Sentron WL, as well as the selecting and adjusting of the parameters, are all functions which can be carried out remotely. Using the Profibus gateway module, the Sentron WL is connected to the Profibus. The transfer of data and the setting of the circuit breaker's parameters is enabled through the use of the Switch ES Power software.

If users need to access this data and the parameters of Sentron WL locally, this can now be done due to the Breaker Data Adaptor (BOA), the first ever circuit breaker parameter device with an integrated Webserver. The data can be accessed and altered through an internet browser, without the need for extra software. The use of an additional Ethernet connection (BOA Plus) enables the user to make the data available on the intranet or internet. An extra module enables damage and warning messages to be sent by text messaging to a mobile phone.

Retrofitting is not a problem with the Sentron WL. A complete range of accessories, from remote releases through motor drives to communication components is available.

  • Siemens Automation & Drives
    g104@industrialnetworking.co.uk

 


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